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Usage-Based Strategies

Usage-based strategies create work orders when a device reaches a certain usage threshold — for example, after a number of missions or operating hours. This performs maintenance on demand, based on actual load.

When wear depends on actual usage rather than calendar time:

  • Wear parts that degrade with every mission
  • Components serviced after defined operating hours
  • Consumables replaced after a number of cycles

Example scenarios:

  • Maintenance after every 1,000 robot missions
  • Service after every 500 operating hours
  • Inspection after a defined number of production cycles

Define the trigger using:

  • Metric — Which usage metric to track (e.g. number of missions, operating hours)
  • Threshold — The value at which a work order should be created

After each triggered work order the count restarts, so maintenance recurs every time the threshold is reached.

  • Pick a metric that truly reflects wear (missions rather than mere power-on time).
  • Combine with baseline scheduled maintenance if servicing is needed even without usage.